The Liquid Engines

Gallery opened June 2012

Updated: 5 May 2017

Malone drawing added
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This page was previously called The Malone Liquid Engine. Now it has become clear that Malone was not the only worker in the field, it has been renamed.

Virtually all prime-mover engines work with gases (such as hot-air engines) or gas and liquid. (such as steam engines) There have also been solid-expansion engines based on the expansion of solid material. But in one unique case, liquid alone was used; the expansion of water when heated under high pressure was used to drive a piston.


THE THUEMMLER LIQUID ENGINE: 1880

The first attempt at a liquid expansion engine so far discovered is that of Edward Thuemmler of Little Rock, Arkansas. See US patent 226,570.

Left: Thuemmler's liquid engine: 1880

A is a conventional furnace for heating the working liquid. B is a cooling tank for the liquid. C is an annular-piston engine. Thuemmler was planning to use lard, olive-oil, or cotton-seed oil as his working liquid.

D and E are spring-loaded pistons designed to act as hydraulic accumulators, to protect against water-hammer, or in this case, oil-hammer.

Thuemmler did not confine himself to liquid engines; in October 1880 he was granted US patent No 233,125 for an improved hot-air engine. Nothing else has been discovered about him and it may be concluded that his engines did not prosper.

From US patent 226,570

Left: Thuemmler's liquid engine: 1880

The liquid is controlled by a conventional slide-valve. The annular piston in the middle has a greater area than the plunger, so that incoming liquid pushes out-going liquid back into the heating furnace. Or so the patent says, anyway.

From US patent 226,570


THE MALONE LIQUID ENGINE: 1925

Left: Malone's first large liquid engine: 1925

Behold the Malone liquid engine: Malone's first 50 hp large vertical prototype engine was completed in 1925, and used a coal-fired boiler to indirectly heat high pressure water sealed inside a cylinder. The power cylinder is at the top of the assembly; piston diameter was of the order of 5/8 inch. The heavy high-pressure connection and pipework to this cylinder were necessary to deal with the high pressures involved. The actual pressure used in this engine is not currently known, but Malone said he had used up to 1000 atmospheres (14,696 psi) in his experiments on the properties of liquids; that is some serious pressure. Malone wrote that extensive experiments were carried out with this engine between 1925 and 1927. Note its enormous size, with scale given by the man on the right.

His second vertical engine, demonstrated in 1931, also gave 50 hp but in a much more compact format. It was alleged that in independent testing the design showed an astounding efficiency of 27%, the figure referred to below.

The Malone engine was a modification of the Stirling cycle, using water as the working fluid instead of gas; heated and cooled with regeneration as devised by Stirling. The engine needed to operate at high pressures to get a reasonable power density. Unfortunately the work of Malone between 1920 and 1931, was scantily reported and much has subsequently disappeared.

Malone experimented on the the thermal-expansion coefficients and compressibilities of a range of liquids, including mercury, liquid carbon dioxide, liquid sulphur dioxide, and various hydrocarbons. However he, no doubt wisely, choose water as the operating fluid for his liquid engines.

The following description is taken from Time magazine for Monday, 3rd August 1931:

"HOT-WATER ENGINE"

"By surrounding two cylinders with high pressure boilers, by filling the boiler coils with water and then sealing them hermetically, Engineer J. F. J. Malone of Newcastle-on-Tyne, England has made an effective heat engine. Last week he demonstrated it.

"A furnace heats the base of one boiler-cylinder to 900°F. (688° above water's normal boiling point). The superheated water expands (but cannot change to steam because it is too closely confined) and pushes a piston at the far end of this cylinder. Cold water or air, applied against the piston end of the boiler, cools the confined water sufficiently to make it contract and suck the piston back to its original position. The external cold water or air is shut off, the cooled water in the boiler coils passes into the second cylinder, and newly heated water comes from the furnace to push the piston of the first cylinder again. Thus heat energy carried by the water changes to mechanical energy in that piston.
"The cooled water which left the first cylinder for the second is still much above the boiling point. It carries a certain amount of heat energy which it transfers to the second piston upon its being cooled and contracted a second time.
"After the second cooling the confined water returns to the furnace for reheating to 900°. The circulation of the water through the coils of the two cylinders is on the same principle as the circulation of water through the radiators of a residential hot-water heating system. Heated water rises from the furnace; cold water drops to the furnace.

"Claimed thermal efficiency of the Malone engine is 27%. Superheated steam locomotives are 8% efficient; steam marine engines 14.7%; gasoline engines 26%,; Diesels 47%. Once filled the Malone engine needs no more water for long periods of time."

This describes what is essentially a Stirling-cycle hot-air engine with the air replaced by water, which is kept under such high pressure that it cannot boil even at the high temperatures used.

There seems to have been little contemporary interest in the idea, and Malone appears to have abandoned work on his liquid engine in the mid 1930's, turning his attention to a regenerative gas machine. To this end he formed the The New Engine Company Limited.

Left: John Malone: date unknown

John Fox Jenkins Malone was born in Wallsend on Tyne, England in 1880. He served at sea with the merchant marine for fourteen years, during which period he was apparently wounded seventeen times in Arab and Latin-American wars. Having no doubt got fed up with this, he abandoned the sea and founded the Sentinel Instrument Company in 1912, and later the Fox Instrument Company. He died on the 16th of June, 1959. This photograph appears to have been taken when he was in the merchant marine.

THE MALONE PRINCIPLE

John Malone was granted US Patent 1,487,664 for a 'Heat Engine'in March 1924. At the time he was living in Newcastle-On-Tyne, England.

Left: Malone US patent No 1,487,664: 1924

This diagram from the patent shows the general idea of Malone's liquid engine. A liquid (in the patent Malone recommends either mercury or an alloy of mercury and lead) is moved from a cold area to a hot area, where it expands and does work. It is moved by a displacer and passes through a porous regenerator 25 made of 'fine wires', to conserve heat and so improve efficiency; this is a liquid version of a Stirling hot-air engine.

Here the heating is done by gas jets at A and the cooling by water-tank B.

Left: Malone engine: 1931

This drawing was part of a paper read by Malone before the Royal Society of Arts in 1931.

It is not believed to represent any engine actually built.

The principle is the same as for the US patent drawing above, though there are now separate power and displacement cylinders. The working fluid is moved between the heating area at the right and thw water-cooling area at the left by the displacer piston, its ends labelled 'cold dummy' and 'hot dummy'. The porous regenerator is labelled 'T-D-pile'; T-D stood for 'ThermoDynamic'.

THE MALONE BLUEPRINTS

In August 2015 I was contacted by John Malone, the grandson of JFJ Malone. He pointed out that not all the Malone material was lost, and he had a set of blueprints for one of the engines, apparently dated between 1929 and 1931. With his permission I am going to publish them here.

Left: Malone blueprint No 2

The HP & LP coolers. From this it appears that compound liquid operation was planned.

Left: Malone blueprint No 5

This is Sheet 1 of Blueprint 5. (I think) It shows the HP and LP compressors and engines. Once more it appears that compound liquid operation was planned.

The valve gear was driven from the crankshaft by bevel gears; see the shaft at extreme right.

Left: Malone blueprint No 5, sheet 2

The valve gear is shown as driven by the inclined shaft at top left.

Left: Malone drawing No 5, sheet 2

This shows the valve-gear in close-up. The gear at extreme left, driven by the worm below it, presumably adjusts some aspect of the valve timing.

Left: Malone drawing No ??

This appears to show a flue-gas preheater for the combustion air to the furnace, but there are several references to high pressure and low pressure air pipes, which is strange. From the size of the air pipes they could not possibly supply the air required by a furnace. All very puzzling.

Left: Malone drawing No ??

Here we learn that the engine (or maybe just the drawings for it) were Contract No 912.

Left: Malone drawing No 37/1

This drawing does not seem to fit with the others. Apart from it not being a blueprint, it appears to show an engine with conventionally sized cylinders rather than tiny ones adapted to liquids. Close examination shows the cylinders labelled as 'LP expansion', 'LP compression', 'HP expansion', and 'HP compression'. This perhaps suggests a compound 2-stroke Diesel engine that is nothing to do with the liquid engine.

The text bottom right, under 'ENGINE ARRANGEMENT' claims 1525 indicated horsepower at 60 rpm. There is also a reference to a voyage consumption of 10 tons of coal per day. This engine was clearly meant for marine applications, driving a ship of significant size.


THE WESTCOTT LIQUID ENGINE: 1962

Malone had those who came after him in the liquid engine business.

Left: Westcott's liquid engine system: 1962

William B Westcott Jr, of Cleveland Heights, Ohio,took out US Patent 3,055,170 for a LIQUID THERMAL ENGINE in September 1962. The working fluid was intended to be 'hydraulic fluid identified by the military specification MIL-O-5606, (1950) approved by the U.S. Air Force and Navy Departments'. Wescott says this reaches a pressure of 50,000 psi when compressed by about 10%.

In the diagram 74 is a heater for the liquid and 11 is a heat exchanger to cool it. 19 is an accumulator to stabilise the pressure in the system. The engine has plunger-type pistons apparently about an inch in diameter.

The patent is long and complicated, but comes down to the same heating/cooling cycle as Malone; however Malone's work is not referenced or mentioned.

Putting 'Wescott liquid thermal engine' into Google brings up an earlier Wescott patent (US 2,963,853 of 1960, Liquid Cycle Heat Engine) but nothing else at all, from which I am inclined to conclude that nothing was ever built and the idea went nowhere.

Left: Westcott's liquid engine, Side elevation: 1962

It was an oscillating-cylinder engine. The cylinder 29 (which does not look as if it is built to withstand huge pressure) pivots on pin 23.

From US Patent 3,055,170

Left: Westcott's liquid engine, top view: 1962

This drawing reveals that the projected engine had a single cylinder. The timing gear 62 drives camshaft 63 which operates two spool valves that control the flow of liquid into and out of the cylinder.

From US Patent 3,055,170

These earlier US patents were cited in Wescott's 1962 patent:

UNITED STATES PATENTS
226,570
Thuemmler
13 Apr 1880
'Thermo-Dynamic Engine'
311,102
Boulton & Perrett
20 Jan 1885
'CALORIC ENGINE'
730,248
Friedenthal
9 June 1903
'STEAM-GENERATOR'
750,494
Schütt
26 Jan 1904
'GENERATION OF MOTIVE POWER'
1,032,236
Patten
9 July 1912
1,426,462
Claude
22 Aug 1922
2,471,832
McCollum
31 May 1949
'INTERNAL-COMBUSTION HEATER WITH KNIPP'S SINGING TUBES' (really!)
2,632,995
Noe
31 Mar 1953
'FLUID ENERGY TRANSMISSION, CONVERSION, AND STORAGE SYSTEM AND POWER CYCLE THEREFOR'
2,839,046
Kamm
17 June 1958


THE WHEATLEY ENGINE: 1982

Interest in the Malone cycle disappeared for decades but then revived; in the 1970's John C Wheatley, then a physics professor at the University of California resumed the study of liquid-based engines, with the intention of building heat pumps and refigerators rather than prime movers. He chose propylene as the working fluid. Propylene C3H8 is the 3-carbon analogue of ethylene; it is sometimes called propene, or methyl ethylene. The boiling point is -48 degC, and it is usually stored as a liquid under pressure. Its advantage for this work is that liquid propylene can be raised in temperature by 9 degC if compressed to 2500 psi, a straightforward process.

This work resulted in US patent 4,353,218 granted on 12 Oct 1982.


THE CO2 REFRIGERATOR: 1992

In 1992 the Los Alamos group was working on refigeration cycles based on Malone's work. One version was built by Dr Swift, using liquid carbon dioxide at 2000 psi as the working fluid.

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